Is the Quality of
Low-Priced 3D Welding Tables Guaranteed?
Absolutely not! Low-priced tables often lack technical services and sufficient after-sales support.
Are You Looking
for Specifications Like:
3000x1500, 2400x1200, 2000x1000, 4000x2000, 2000x2000, 2000x1500, 1500x1500, 1500x1000, 1000x1000, made from HT300 cast iron, high strength steel or SUS304 stainless steel?
How to
Distinguish the Quality of 3D Welding table?
When selecting a 3D flexible welding table, consider the following:
◇ Quality Indicators:
1. Appearance:
Surface roughness, defects, wall thickness, and the presence of casting pores
or sand holes.
2. Dimensions:
- 3D measurements (length, width, height)
- Surface finish (≤1.6)
- □ L x W x H (mm): L±0.1 ,W±0.1,H±0.1 ,○ Hole: ∅28D10(+0.149/+0.065□ Flatness: 0.1/1000 (mm) ,∥ Parallelism: 0.1/1000 (mm), ⊥ Verticality: 0.1/200 (mm)
3. Material Report: Availability of material reports (high strength steel, HT300 cast iron, SUS304 stainless steel) and information on welding and heat treatment processes.
■ Characteristics of Inferior Cast Iron 3D welding table:
1. Low-Grade Cast
Iron: Dull gray surface, using inferior HT100-150 materials (clay and iron
slag).
2. Insufficient
Panel Thickness: Uneven thickness, few and thin reinforcement ribs, rough and
unclean.
3. Poor Surface
Wear Resistance: Numerous casting pores and sand holes, prone to oxidation
and corrosion, visible repair welding marks.
4. Lack of Heat
Treatment: Quickly deforms and easily breaks, poor processing accuracy.
5. Incomplete Surface Treatment: Non-working surfaces not shot-peened and simply painted, resulting in easy paint peeling.
■ How to Choose a
Cost-Effective
1. Choose a
Well-Known Brand Manufacturer: Reputable brands strictly control product
quality and avoid unhealthy price competition.
2. Check Product
Material: Regular foundries provide strict material reports and casting
quality assurance.
3. Genuine HT300
Material: Ensures uniform surface and good molten iron fluidity.
4. Manufacturer
Selection: Reputable brands choose quality foundries, ensuring sufficient
panel thickness, multiple reinforcement ribs, no casting pores, and strict heat
treatment to eliminate internal stress. Surface is shot-peened and primed.
5. Finished
Product Inspection:
- Appearance: Genuine HT300 has a
silver-gray surface without casting pores, with many reinforcement ribs on the
back, and a smooth, burr-free finish.
- Dimensional Tolerance: Flatness,
verticality of the panel to sides, parallelism between sides should all be
≤0.10mm; hole spacing tolerance ≤0.05mm.
6. Avoid Inferior
Goods: Genuine platforms without casting pores show no signs of repair
welding. Discoloration indicates repair.
7. Platform
Weight: Generally, heavier platforms of the same specification are better,
indicating sufficient material use and quality assurance. Genuine 3D fixture
platforms have a reasonable weight according to 3D design principles.
Dongguan Sanwei's
HT300 Cast Iron 3D welding table Production Process:
1. Material
Selection: Genuine HT300 material
2. Casting
3. Heat Treatment
and Artificial Aging
4. Surface Shot
Peening
5. Anti-Rust
Paint Application
6. 120-180 Days
Natural Aging
7. Machining by
Large CNC Gantry Processing Center
8. Surface
Grinding and Polishing
9. Repainting of
Non-Working Surfaces
10. Packaging and
Storage
Key Technical
Parameters and Material Properties of 3D Cast Iron Tables:
- Material:
High-quality HT300, subjected to strict artificial aging and 180 days natural
aging.
- Advantages:
High strength, good wear resistance, resistance to fracture and bending,
non-stick welding slag.
- Accuracy:
- Flatness: 0.1mm/m²
- Verticality: 0.1mm/m
- Hole Spacing Tolerance: ≤0.05mm
- Hole Diameter Tolerance: ±0.05mm
- HT300 Material
Properties: Pearlitic gray cast iron with a minimum tensile strength of 300MPa,
high strength, good wear resistance, suitable for high bending stress
applications requiring high air tightness.
Applications
These high-quality HT300 cast iron 3D Tables are widely used in automotive manufacturing, construction machinery, steel structure production, sheet metal frame processing, motorcycle manufacturing, and with welding robots or special welding machines.
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